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Next-Gen PMIS Industrial Suite

Complete Software Control for Commercial, Digital, Label, and Web Printers

Quote jobs in minutes, automate production dockets, track real-time shop floor costs with barcodes, and protect your profit margin on every press run.

Core Capabilities
Fast Job QuotingCommercial SheetfedDigital & Variable DataFlexo & LabelRoll-to-Roll & WebBarcode Shop ScansMulti-WarehouseMulti-Plant Support
High-Precision PMIS Printing Operations Dashboard
Est vs Actual: +18.4% Margin
Live Press Telemetry
12,400 IPH
Interactive Operational Workflow

5 Simple Steps from Customer Quote to Final Delivery

How RGM connects your front office estimating directly to press room production.

AUTOMATED CLOSED-LOOP PROCESS CYCLE⏱ Auto-Cycling (4s) • Stage 1/5
Active Step Inspector • Stage 01

Fast Quoting Engine

Fast Job Quoting
What Changes at this Step:

Translates raw job dimensions, press speeds, ink coverage, and sheet imposition rules into an instantaneous quote and automated Bill of Materials (BOM).

Live System Telemetry Output:
SYSTEM_TELEMETRY_LOG_BUS // REALTIME

BOM Output: 14,500 Sheets Imposed | Pre-Loaded T&M Labor: 2.4 hrs | Est Cost: $4,200

Guaranteed Operational StandardPlant Output Guarantees
100% On-Time DeliveryZero Material WasteGuaranteed Margin Protection
Financial Cost Control

Job Costing & Real-Time Profitability Variance Visualizer

Side-by-side comparison contrasting pre-loaded estimate standards against actual shop floor barcode logs.

Job #8942-B • 50,000 Imp Commercial Run

Live Cost Variance & Landed Margin Analysis

Real-time shop floor scanning recorded faster makeready times and 2.1% lower paper waste than estimated, capturing additional gross profit margin.

Net Margin Variance Output
+18.4% Net Margin ($350 Profit)
Budget: $4,200.00 | Actual: $3,850.00
Paper & Substrate Stock-$85 Saved
Estimated (6,250 sheets):$2,625.00
Actual Barcode (6,048 sheets):$2,540.00
3.2% Less Paper Scrap
Press & Setup Labor-$54 Saved
Estimated (3.78 hrs):$1,134.00
Actual Terminal (3.60 hrs):$1,080.00
Makeready Completed in 18m
Inks, Chemistry & Plates-$211 Saved
Estimated Inks/Coating:$441.00
Actual Scale Logged:$230.00
Inline Densitometer Tuning
Multi-Press Architecture

Instant Quotes for Every Press Type

Pre-configured standards for commercial, digital, label, and high-speed web presses.

Sheet-Fed Offset & Finishing

Commercial Sheetfed Press Matrix

Precision Time & Material estimating for sheetfed offset presses with multi-up imposition, plate charges, washup standards, and automated inline or offline bindery routing.

⚡ Intelligent Optimization Rule

Calculates exact sheet imposition scrap percentage and automatically suggests optimal parent sheet stock sizes to minimize paper waste.

Parent Sheet Size28" x 40" Gloss Book
Imposition Rule16-Up Signature Work & Turn
Target Press Speed15,000 SPH
Make-Ready Standard25 mins / 4-Color Plate Change
Dynamically Generated Auto-BOMMaterial Standards
Material ItemEst. QtyUnit CostExt. Total
100lb Gloss Book Parent Sheets6,250 sheets$0.42 / sheet$2,625.00
Process CMYK Litho Inks12.5 lbs$18.50 / lb$231.25
Thermal CTP Plates (4-Color Set)8 plates$22.00 / plate$176.00
Aqueous Satin Coating1.5 gal$45.00 / gal$67.50
Pre-Loaded T&M Labor RoutingsWork Center Rates
OperationWork CenterStd TimeLabor Cost
CTP Digital Plate ImagingPrepress CTP Suite0.50 hrs$62.50
6-Color Press Make-Ready & WashupHeidelberg XL 1060.45 hrs$135.00
High-Speed Press Run (50,000 Imp)Heidelberg XL 1063.33 hrs$999.00
MBO Folder & Saddle Stitch LineBindery Center B1.85 hrs$222.00
Industrial Scope

Everything You Need to Run a Profitable Print Facility

Fully integrated print shop management capabilities spanning pre-loaded estimating to shop floor barcodes and financial general ledger posting.

MODULE 01

Pre-Loaded Plant Standards

Fast setup with pre-configured time and material rates

Pre-Loaded T&M RatesAuto ImpositionUnique BOM Routing
  • Pre-loaded Time & Material plant standards for setup, run speeds, washup, and labor rates.
  • Automatic sheet imposition and gang-run layout optimization to maximize paper yield.
  • Multi-quantity matrix pricing with real-time ink coverage and paper weight calculators.
  • Generates unique Bill of Materials (BOM) and multi-level manufacturing routings in milliseconds.
MODULE 02

Zero Double Data Entry

Estimates flow into dockets, reserving stock & scheduling presses

Zero Re-EntryStock Auto-AllocatedWork Center Scheduling
  • One-click conversion from approved quote into digital master job dockets with barcode tags.
  • Automatic inventory reservation for paper rolls, parent sheets, inks, plates, and dies.
  • Gantt-style work center load scheduling with drag-and-drop press sequencing.
  • Electronic job tickets pushed directly to pressroom plant floor terminals.
MODULE 03

Barcode Shop Floor Tracking

Press operators scan dockets to log actual labor & material usage

Shop-Floor TerminalsOperator Barcode ScansLive Scrap Tracking
  • Touchscreen terminal scanning for press operator clocking, job start, washup, and completion.
  • Live scrap, waste sheet, and roll substrate consumption logging at the press.
  • Direct press sensor integration capturing running speeds, impression counts, and downtime reasons.
  • Eliminates manual paper logs and provides 100% accurate shop floor labor tracking.
MODULE 04

Estimated vs. Actual Costing

Know your exact profit margin as soon as a job finishes

Est vs Actual VarianceGross Margin ReportsLanded Cost Valuation
  • Real-time comparison between estimated T&M budget and actual floor data collection.
  • Landed cost variance breakdown showing paper waste, press speed deltas, and overtime labor.
  • Live job profitability alerts notifying production managers of margin erosion in real time.
  • Historical job costing analytics to continuously calibrate estimating standards.
MODULE 05

Dual Material & Customer Warehousing

Track raw paper stock alongside customer warehoused goods

Raw & Warehoused GoodsMulti-Warehouse Lot ControlLanded Cost Purchasing
  • Complete tracking of raw paper mill rolls, cut sheets, chemistry, and finished client stock.
  • Landed cost accounting incorporating freight, customs duties, and handling surcharges.
  • Roll-tag tracking with mill roll numbers, diameter, basis weight, and grain direction.
  • Multi-warehouse lot control with expiration alerts for UV inks and adhesives.
MODULE 06

Multi-Plant & Multi-Company Support

Unified CRM and multi-warehouse control for growing print firms

Staggered ReleasesQuote-to-Order CRMMulti-Company Support
  • Staggered warehouse release management for long-run inventory staging and partial drop-ships.
  • Integrated quote-to-order CRM with client proof approval tracking and order history.
  • Multi-company and multi-facility architecture with inter-company transfer billing.
  • Automated invoicing and General Ledger integration with seamless ERP accounting sync.
System Mechanics

Closed-Loop Printing System Data Flow

How data feeds through the core modules of the PMIS printing solution

Step 1
Inventory Management

Feeds live paper & ink costs to estimating.

Step 2
Estimating Engine

Calculates run speeds and layouts, pushes quotes.

Step 3
Docket & Scheduling

Reserves stock and generates job dockets automatically.

Step 4
Shop Floor Barcode

Collects actual times from plant floor to feed schedules.

Completed
Fulfillment & CRM

Pushes invoices into General Ledger and financial modules.

Commercial Press Alignment

Our PMIS aligns seamlessly with commercial digital presses, high-speed offset machinery, folding operators, continuous web presses, and custom finishing units.

Shop Floor Barcode Integration

Connect physical barcode readers across individual work centers to trace labor, roll consumption, and job milestones on the fly.